Passionate about packaging

BodyPak Limited was founded in 2008 by the current owners Bob Cook and Sam Oliver and has successfully established itself as a world class supplier of innovative and competitive injection moulded packaging. With offices in the UK, USA and India BodyPak is expertly positioned to service the specialist packaging requirements of international FMCG brands.

BodyPak’s management team has a wealth of industry expertise and a real passion for creating new and exciting packaging. 

  • 3 manufacturing facilities totalling 170,000 sq. ft.
  • Employee strength of 500
  • Fully air-conditioned precision tool room
  • State of the art CNC machines and CAD-CAM systems
  • 45 injection moulding machines (50-250 tons)
  • Full electricity backup (over 1200 KVA)
  • 3D models are generated from samples or 2D drawings
  • Reliable moulds are created using our 40 years of experience
  • All CAM programmes are fed directly to the CNC machines
  • Strong team of product designers for aesthetic designing
  • ISO 9001:2008 Certification for mould tool and component manufacture
  • Dedicated and experienced quality team
  • Strict inspection for all machined parts during tool manufacture
  • Critical dimension measurement using 3 axis CMMs for tooling and plastic components
  • Full traceability of batch manufacture including quality records
  • Components only produced in materials that comply with current REACH Regulations
  • Manufacturing partners comply with the ETI base code for fair and ethical treatment of staff
  • A fully equipped CNC tool room
  • CNC machining centres
  • CNC EDMs
  • CNC EDM wire cutting
  • PMD is proud to have one of the best tool rooms in Asia

Injection moulded components produced in Polypropylene, Polyethylenes, SAN, Copolyesters, ABS, Polycarbonate, Glass filled nylons & Arnite.

Strict quality controls, traceability and spare capacities that ensure:

  • Timely deliveries
  • Customer satisfaction
  • High vendor ratings
  • Long standing customer relationships

Specialists in:

  • Flip top closures
  • Disc top caps
  • Jars
  • Multi-component assemblies
  • Tamper-evident closures
  • Custom design closures
  • High precision parts and high volume items
  • Onsite tool room established in 1973
  • Only fully hardened steel moulds
  • Own heat treatment plant
  • Life of 4-6 million shots
  • Full guarantee

The perfect partnerships

Precision Moulds & Dies, India

The ability and motivation to innovate and develop commercially attractive products is fundamental to our ethos and was a key element in establishing BodyPak’s long standing partnership with Precision Moulds & Dies (PMD) PVT Ltd. The two businesses formed a unique profit-sharing partnership in 2008 which continues to underpin their mutual success to this day.

PMD is an ISO:9001 family owned company based in New Delhi that has 40 years of experience in successfully making new injection moulds for multinational companies. This dynamic collaboration has enabled BodyPak to offer its clients an unparalleled service for the design and supply of high quality injection moulded components and in turn it has given PMD the reach to fully capitalise on global export opportunities.

Bech Packaging, Poland

In 2019, BodyPak was appointed the UK distributor for Bech Packaging, enabling us to offer UK customers a full range of PE and PET bottles with local stockholding options.

Bech Packaging has been producing innovative, high quality bottles and containers for over 20 years and has the latest high specification machinery with automated vision inspection and end of line packing equipment.

Through Bech, we can offer tooling solutions to cater from single impression low volume to 8-impression high volume project requirements. We are proud to be able to offer an extensive range of bottle sizes starting from 10ml going up to 1500ml.

With full decoration, quality and testing facilities we are ready and waiting to assist you with your new bottle project.

Flip top innovation

BodyPak’s unique and patented range of flip top jars are a perfect testimony to our focus on product innovation. This transformational range of products was successfully completed 100% in-house from the seed of the idea to the completed line of commercialised flip top jars.

The partnership is already supplying its patented flip top jars to 15 different countries across 3 continents. Find out more on our dedicated flip top jar website.

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A world class packaging service

The packaging market is a competitive and fast moving industry and BodyPak prides itself on offering exceptional response rates and industry leading levels of flexibility. There is no minimum order quantity for coloured components or custom tooling and new tooling quotes are usually turned around in under 48hrs. We really enjoy what we do and are dedicated to producing and supplying a world class packaging service for our customers.

We would welcome the opportunity to review your packaging requirements with you, so please do get in touch. Call us for more information on 01502 719637 or email info@bodypak.com.

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BodyPak Brochure Download

A comprehensive overview of our products and services.
Click on the button below to download a copy.

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BodyPak Brochure Download

A comprehensive overview of our products and services.
Click on the button below to download a copy.

Download